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Membrane Systems — Bioreactor

Aqua-Aerobic® MBR
Membrane Bioreactor

The membrane bioreactor (MBR) integrates aerobic biological treatment with submerged ultrafiltration membrane filtration in a single compact process — delivering the highest-quality effluent suitable for direct reuse in a smaller footprint than conventional systems.

Aqua-Aerobic® MBR — Membrane Bioreactor
< 5 mg/L
Effluent BOD
0.04 μm
Pore Size
40-50% Smaller
Footprint vs CAS
Direct Reuse
Effluent Quality
Log 6+
Pathogen Removal

Biological treatment and membrane filtration in a single process

The Aqua-Aerobic® MBR combines the activated sludge process with ultrafiltration membranes submerged directly in the biological tank. Biomass operates at concentrations far superior to conventional activated sludge (8,000–15,000 mg/L MLVSS vs 2,000–4,000 mg/L), resulting in smaller tank volume and superior removal efficiency.

The hollow-fiber membranes with 0.04 μm pores function as an absolute barrier — retaining 100% of biological sludge and providing perfect solid-liquid separation regardless of settleability conditions. The result is consistently high-quality effluent even during load variations, suitable for direct reuse without complementary treatment.

Effluent Ready for Direct Reuse

BOD < 5 mg/L, TSS ≈ 0 mg/L, and pathogen removal > Log 6 — no additional clarifier or tertiary filter needed.

Up to 50% Smaller Footprint

Elimination of secondary clarifier and tertiary filters drastically reduces the required built area.

Stable Performance Under Load Variations

Effluent quality is independent of sludge settleability — absolute physical barrier through membranes.

MBR system with submerged membranes in biological tank
Aqua-Aerobic® MBR — submerged membranes in the aeration tank

How does Aqua-Aerobic® MBR work?

Raw effluent enters the biological tank where aerobic biomass (activated sludge) degrades organic matter and nutrients. The UF hollow-fiber membranes are submerged directly in the aeration tank and operate under negative pressure (suction), drawing treated effluent through the 0.04 μm pores.

Biological sludge is 100% retained by the membranes and remains in the tank, eliminating the need for a secondary clarifier. Periodically, the membranes undergo pneumatic backwash (air relaxation) and chemical cleaning cycles to maintain flux. The base aeration of the membranes simultaneously controls fouling (scouring) and supplies O₂ to the biological process.

1. Biological Treatment

Activated sludge at high concentration degrades BOD, COD, nitrogen, and phosphorus in the aeration tank.

2. Membrane Filtration

Submerged UF membranes retain 100% of sludge; high-quality permeate collected externally.

3. Automatic Cleaning

Pneumatic backwash and CIP maintain stable permeate flux throughout membrane service life.

MBR process detail
Integrated MBR process: biological treatment + UF in a single stage

MBR vs Conventional Activated Sludge

Conventional Activated Sludge

  • Requires secondary clarifier
  • Effluent quality depends on settleability
  • Needs additional tertiary filtration for reuse
  • Larger total footprint
  • Lower membrane cost

Applications of Aqua-Aerobic® MBR

Compact Municipal WWTPs

Complete treatment in a smaller area — ideal for space-constrained cities

Large-Scale Water Reuse

Reliable high-quality effluent production for municipal and industrial reuse

Complex Industrial Effluents

Treatment of effluents with highly variable loads and compositions

High-End Developments

Hotels, hospitals, resorts, and condominiums with integrated treatment and reuse systems

WWTP Upgrades

Modernizing activated sludge systems with increased capacity and effluent quality

Decarbonization Projects

Lower sludge production and potential for energy and nutrient recovery

Related Technologies

Need compact, high-quality biological treatment?

Our technical team evaluates your project and presents the ideal MBR configuration for your needs.

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